Reciprocating high speed diesel and gas engines

Horus Energia

horus energia

ENERGY SYSTEMS
NATURAL GAS AND BIOGAS
Output range: from 44 kWel to 18 MWel

PRODUCT FEATURES
The key component of a generating set fuelled with natural gas or biogas is an internal combustion engine designed for operation on the specific type of gas. Equipment of this type features high electrical efficiency, reaching even 50%, and long endurance - complete product lifecycle is estimated at around 120000 running hours (15 years). Thanks to the continuous operation capability (some 8000 hours per year), such solutions are perfectly suitable for all entities in need of a stable, economical and environment-friendly source of electrical power.

APPLICATIONS

  • MANUFACTURING FACILITIES
  • DATA CENTRES
  • POWER PLANTS - DISTRIBUTED GENERATION
  • GAS COMPRESSOR STATIONS
  • SEWAGE TREATMENT PLANTS
  • LANDFILLS
  • AGRICULTURAL BIOGAS PLANTS

USED ENGINE BRANDS: MTU, CUMMINS, MAN, PERKINS, LIEBHERR

INSTALLATION METHODS

Instalation methods

 

ENERGY SYSTEMS
CHP AND POLYGENERATION
Output range:
from 44 kWel and 63 kWth to 18 MWel
15 MWth

PRODUCT FEATURES
A combined heat and power (CHP) system involves simultaneous generation of electricity and heat. Polygeneration is a further enhancement of this concept, where additional products are generated as well: steam, chilled water, carbon dioxide and others. Total efficiency of such a system may reach even 95%. Our company offers CHP and polygeneration systems fuelled with combustible gases or liquid fuels. Key components of such a plant are: an internal combustion engine (spark-ignited or diesel), an electrical generator, a system of heat exchangers and an automated control system.

APPLICATIONS

  • COMBINED HEAT AND POWER PLANTS
  • HOSPITALS
  • HOTELS
  • MANUFACTURING FACILITIES - FOOD PROCESSING
  • SWIMMING POOLS
  • GREENHOUSES
  • DATA CENTRES

SELECTED REFERENCES

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ENERGY SYSTEMS
SPECIAL GASES
Output range: from 44 kWel to 18 MWel

PRODUCT FEATURES
We offer a new innovative and dedicated solution, which allows power generation from gases normally considered waste. Offered equipment is a product of our collaboration with Polish universities and research centres. The innovative solution offered by Horus-Energia allows:
- utilising nearly any combustible gas, including gases with tendency to detonate
- running on several different types of gas at the same time
- ensuring stable engine operation despite very dynamic changes of fuel gas properties (the equipment accepts parameter change rates several times faster than previously used systems)
- fuelling engines with gases normally considered not suitable for engines (due to their very low heating value, such as blast furnace gas) with minimum addition of other gases (like coke-oven gas), thanks to unique process control capabilities.

APPLICATIONS

  • REFINERIES
  • COKING PLANTS
  • GAS PRODUCTION WELLS
  • MINE METHANE REMOVAL SYSTEMS
  • CHEMICAL AND PETROCHEMICAL INDUSTRY
  • BIOMASS GASIFICATION FACILITIES
  • WOOD PROCESSING PLANTS

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ENERGY SYSTEMS
MODULAR POWER PLANTS
Output range: 10 MWel and more.
Basic modules: 10, 20, 30 and 50 MW

PRODUCT FEATURES
An important advantage of a modular power plant is its easy configuration and adaptability of output to specific customer requirements. Basic components of such a power plant are: containerised engine-generator sets fuelled with natural gas (LNG) or multiple fuels (bi-fuel), containerised main low – and high - voltage switchgears, as well as monitoring and control stations. Additional components indude mobile storage rooms for spare parts and maintenance tools. All components are manufactured at our production facilities, and then subjected to comprehensive testing programmes at a factory testing facility. This enables shorter on-site commissioning and higher reliability. Once the preparatory site civil works are completed and power plant modules are delivered to the site, final assembly and installation does not require much labour - for a 10 MW power plant it takes around 3 weeks. Comprehensive and optimised power plant design allows reducing dimensions of a site needed for its construction and operation - for a 20 MW plant a site of 36m x 72 m is fully sufficient.

Another important advantage of such a solution is its mobility. If, for whatever reason, it becomes necessary to redeploy the plant to another location after certain time of operation, then transport and reinstallation is a relatively simple and economically efficient task.

Equipping individual generating sets with heat recovery modules allows turning the whole plant into a modular combined heat and power plant or a large polygeneration system.

APPLICATIONS

  • DISTRIBUTED POWER GENERATION
    - ENSURING POWER SUPPLY RELIABILITY - IPP
  • LOCAL POWER (CHP) PLANT
    - ENVIRONMENT-FRIENDLY SOURCE OF ELECTRICITY AND HEAT
  • IPEAKING POWER STATIONS
    - HIGH OPERATING DYNAMICS, POWER SYSTEM STABILITY

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ENERGY SYSTEMS
DIESEL, BI-FUEL
Output range: from 9,5 kVA to 17 MVA

PRODUCT FEATURES
Oil-fuelled engine-generator sets are essential components of back-up power systems for every strategic facility.

Our company is performing specialised installation projects for such equipment, taking into account individual customer needs.

In order to improve economics of genset operation, as well as their operational flexibility, we have developed a solution involving generating sets fuelled with both light fuel oil and natural gas, the bi-fuel gensets. Such a solution also improves security of continuous genset operation. In some countries, where access to gas may be limited or periodically disrupted, the generating sets may operate in 100% on diesel fuel. Operational reliability may be further improved thanks to possibility of utilising gas in form of LNG or CNG, relatively simple to transport over roads, railways or waterways.

APPLICATIONS

  • RESIDENTIAL AREAS
  • DATA CENTRES
  • STRATEGIC TRANSPORT INFRASTRUCTURE AIRPORTS, PORTS, RAILWAY STATIONS
  • CONTINUOUSLY OPERATING PRODUCTION FACILITIES
  • STRATEGICALLY IMPORTANT INSTITUTIONS
  • LOCAL POWER STATIONS-IPPS
  • INDIVIDUAL CONSUMERS
  • MOBILE MILITARY UNITS

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For more info about these high speed engines see here.

Reciprocating small size high speed gas engines for difficult gases

R SCHMITT ENERTEC solutions

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R SCHMITT ENERTEC Natural Gas Cogenertation (CHP) units are excellently qualified for easy and space saving installation due to their compact design with integrated control- and switchboard and electrically ventilated noise protection enclosure.

Exhaust gas cleaning is effected by 3- way catalysts with naturally aspirated engines and with oxidation catalysts with turbo-charged engines.

For areas with more stringent environmental rules, turbocharged engines with 3-way catalyst and Emission gas return are available.

The most effective noise protection is giving the chance for the sets being used even in residential areas.

Structure- borne noise is avoided by elastic mounting of the complete set and the vibration de- coupling of engine- generator unit towards the base frame.

The sets can be operated either with preference of electric power or of thermal power and also with the function for emergency power supply upon request.

The PLC control system allows for fully automatic operation with the mains and moreover for remote control by telephone modem and internet access.

The oil level of the motor oil pan is controlled by contacts with topping up from the built in tank with sufficient volume to bridge the time gap within the service intervals.

Easy service and maintenance is granted by simply removable side wall elements effecting free access to the engine and such short working periods.

Manufacturing quality and high availability are rounding the performance of our cogeneration (CHP) sets.

Beside the compact units up to 500 kW, R SCHMITT ENERTEC supplies also individually designed plants up to 2 MW size. They are usually packaged at the customer side.


For more information about this small size gas engines see here.

 

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